Critical Quality, Safety and Reliability Measurements in Natural Gas

Natural Gas Network

Why it’s important to measure oxygen, hydrocarbon and water dew point using advanced moisture and gas sensors and analyzers

Globally, we consume around 4 bcm (billion cubic meters) of natural gas each year, to generate power, heat residential and commercial properties and drive industrial processes. However, growth has slowed since the Covid pandemic and, according to the International Energy Agency (IEA), demand will remain low, at just 0.8 % year-on-year growth, through to 2025. The IEA cites the war in Ukraine, price volatility, lower economic activity and a switch to clean energy technologies as contributory factors.

In its 2023 Energy Outlook, BP uses three different planning scenarios to predict future demand for natural gas through to 2050; in only one scenario does the company anticipate long-term growth – and even this is modest. BP points out that the effects of energy transition – of electrification and the adoption of renewable energy – especially in Asia and Africa, will be key determinants of the rate at which demand for natural gas changes, but also notes that, in the near-term, this may be offset by growing demand from emerging economies as they industrialize. 

Although, in recent years, the cost of producing and distributing natural gas has fallen in real terms, we cannot be certain that this trend will continue in the future. The growing costs of doing business, which are driven by factors such as rising inflation and environmental commitments, are likely to put greater pressure on operating margins for producers and distributors of natural gas.

Set against a background of slowing demand and rising costs, it is evident that natural gas processers and transmission operators need to identify methods of improving operational efficiencies and driving down operational expenditure: for example, through better process control, higher gas quality, greater safety and lower maintenance and repair costs. 

Measurement and control 

Improving efficiency while reducing costs depends on a number of factors. One of the most important of these is accurate and repeatable measurement of key process parameters, of which oxygen, hydrocarbon dew point and water dew point are critical. These parameters are typically measured using suitable dew-point sensors combined with gas and moisture analyzers, and sometimes require the ability for multi-channel aggregation as offered by the Michell Multi-Channel Process Monitor (MCPM). 

Oxygen measurement in natural gas 

When found in natural gas processing and transportation, oxygen is generally considered to be an impurity, as it reacts with other constituents in the natural gas affecting gas quality and creating potential safety risks. In particular: 

  • Risk of combustion Natural gas is flammable and risk of combustion increases significantly if oxygen is present in a gas processing system or transmission pipeline. 
  • Risk of corrosion Oxygen can cause corrosion in pipelines and processing equipment, reacting with metals to form oxides and hydrogen sulfide in the gas, which then produce acidic sulfur dioxide. In each case, the integrity of equipment can be adversely affected, increasing the risk of leaks and failures, and leading to higher maintenance and repair costs. 
  • Gas quality The presence of oxygen in natural gas can affect its heating value, as well as degrading amine and mercaptans, respectively inhibiting the chemical removal of CO2 and H2S, and the effectiveness of odorants. 

  • Hydrocarbon dew-point measurement in natural gas

    Hydrocarbon dew point (HCDP) is an essential measurement in natural gas processing and transportation, as it helps to prevent gas from condensing into a liquid form. This is important for a number of reasons:

  • Pipeline and equipment damage Condensed hydrocarbons can corrode pipelines and process equipment, leading to leaks, failures and safety hazards.
  • Gas quality Liquid hydrocarbons can affect the quality of natural gas, with a potential fall in the combustion energy of the gas (BTU), with associated loss of revenue, higher energy consumption and the risk of excessive NOX emissions. 
  • Safety hazards Liquid hydrocarbons in natural gas can create safety hazards, either by pooling in low points in pipelines or degasifying uncontrollably if system pressure is reduced. 
  • Water dew-point measurement in natural gas 

    Measuring the dew point of water in natural gas is also important for efficient system function, safety and cost control. In particular: 

  • Pipeline and process system corrosion Moisture entrained in the gas can condense; it can also form hydrates, which can fragment and be carried through the system at velocity. In each case, there is a risk of corrosion in pipelines, plus damage to other process equipment, with higher maintenance and repair costs. 
  • Turbine damage Condensation forming before the turbine stage can subsequently cause turbine damage, affect the function of combustion-monitoring instruments and increase combustion and energy costs. 
  • Gas quality Custody transfer tariffs or sales contracts often specify the required energy of the natural gas. This can be adversely affected by the presence of moisture, with the associated risk of contractual penalties. 
  • Accurate and consistent measurement of these three key process parameters – oxygen, hydrocarbon dew point and water dew point – using advanced moisture and gas sensors and analyzers is therefore critical for the efficient, safe and profitable operation of natural gas processing and transmission systems. 

    To learn more about the advanced instruments we offer to help monitor these parameters, see our range of process moisture analyzers or visit our Natural Gas industry page. 

    We are the world’s leading experts in moisture monitoring and dew-point measurement. We have eight different technologies covering all moisture applications, backed by unrivalled technical and customer support. To learn more, talk to one of our application specialists today.

    Sources

    International Energy Agency gas market report

    BP Energy Outlook

    Related Blogs

    Moisture Measurement for Hydrogen and Natural Gas Blending

    How to Measure Dew Point in Ultra-High-Pressure Gas

    Achieving Pure Nitrogen Production On Site Safely for Hazardous Areas




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